Product — digital twin and simulation

GoharTwin

A synchronized digital representation of physical systems: model the line, simulate a change, and see the operational consequence before it is attempted.

01

Asset modelling

Equipment, lines and flows described as one structure.

02

State synchronization

The model follows the plant as it actually runs.

03

Scenario simulation

Test a change on the model, not on the line.

04

Operational visibility

One shared picture across engineering and operations.

05

Bottleneck analysis

Locate the constraint before capital is committed.

06

Staged rollout

Start with one line, extend across the zone.

For the Gol Gohar zone

One zone, many connected lines

The Gol Gohar zone is unusually well suited to a twin: extraction, concentrate, pellet, reduction, steel and utilities sit next to each other and constrain each other constantly.

GoharTwin models those dependencies together, so a decision in one plant can be evaluated for its effect on the next.

Client companies — Gol Gohar zone

The five companies GoharTwin is built for

Each company contributes different lines to the zone. The note below states what the twin represents and simulates for that specific operation.

Golgohar Mining & Industrial Company

Golgohar Mining & Industrial Company

Anchor operator of the zone: extraction through pelletizing.

Production lines

Open-pit extractionConcentrate plantsPelletizing plantsHematite recovery
GoharTwinGoharTwin

Represents the concentrate and pellet lines as a synchronized model, so throughput and quality changes can be examined before they are attempted on the line.

Goharzamin Mining and Industrial Company

Goharzamin Mining and Industrial Company

Mining and concentrate production alongside the anchor operation.

Production lines

Mine planningCrushing and grindingConcentrateTailings management
GoharTwinGoharTwin

Models the feed-to-concentrate chain so grade variation and equipment availability can be simulated together.

Sirjan Iranian Steel Company (SISCO)

Sirjan Iranian Steel Company (SISCO)

Direct reduction and billet production inside the zone.

Production lines

Direct reduction (DRI)Melt shopContinuous castingBillet finishing
GoharTwinGoharTwin

Simulates the DRI-to-caster chain, so energy use and yield can be tested against a change in charge or schedule.

Golgohar Iron & Steel Development Co.

Golgohar Iron & Steel Development Co.

Downstream steel making and expansion projects.

Production lines

Steel makingLadle metallurgyCastingProject engineering
GoharTwinGoharTwin

Represents new and existing lines side by side, so an expansion can be examined against current plant behaviour.

Sirjan Jahan Steel Company

Sirjan Jahan Steel Company

Integrated steel production, from reduction to long products.

Production lines

Direct reductionMelt shopContinuous castingRolling
GoharTwinGoharTwin

Simulates the reduction-to-rolling chain, so a change in charge mix or schedule can be tested against energy use and yield.

GoharTwin Mobile App

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